Automatic Film Coating and Drying Machine
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✅ Equipment Introduction
This product is widely used in research on various high-temperature coating films, such as ceramic films, crystal films, battery material films, and special nanomaterial films. It supports scientific and technological development of film formation under different experimental conditions.
✅ Functional Features
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Utilizes large-area uniform heating to ensure high-precision temperature control inside the chamber.
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Adopts a flat coating method, driven by a motorized pushing rod; coating speed is stable and adjustable.
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Equipped with a vacuum plate and quick-release aluminum vacuum chuck for easy sample pickup; aluminum foil, copper foil, and other substrates can be attached to the internal or external vacuum source for fixing, with adjustable fixtures for different substrates.
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Comes with a film applicator for precise control of coating thickness and uniformity.
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Can be used in glove boxes, suitable for small external dimensions and limited space.
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PLC touch screen control, parameter settings are convenient and intuitive.
✅ Technical Specifications
| No. | Item | Specifications |
|---|---|---|
| 1 | Power supply | AC 110V ±10%, 50/60Hz |
| 2 | Power consumption | 1.2 kW |
| 3 | Coating method | Flat coating, standard with MR-TM100 film applicator |
| 4 | Coating speed | 0 ~ 120 mm/s (e.g., for phosphor slurry) |
| 5 | Coating thickness | Adjustable from 6 ~ 100 μm |
| 6 | Stroke length | Approx. 250 mm; stroke can be adjusted continuously without limit switches inside the vacuum chamber |
| 7 | Speed control | Motor-driven, speed adjustable continuously via touch screen |
| 8 | Doctor blade gap | 0.1 ~ 6 mm adjustable |
| 9 | Coating thickness accuracy | ±3 μm; optional surface profiler accuracy up to 1 μm |
| 10 | Vacuum plate | Vacuum aluminum plate (for easy substrate attachment) |
| 11 | Vacuum pump | One oil-free vacuum pump included |
| 12 | Vacuum plate size | L365 mm × W200 mm × H32 mm |
| 13 | Heating system | Room temperature ~150°C, digital temperature control, accuracy ±1°C |
| 14 | External dimensions | L570 mm × W440 mm × H355 mm |
| 15 | Weight | 35 kg |
✅ Packing List
| No. | Name | Qty | Unit | Notes |
|---|---|---|---|---|
| 1 | Automatic coating & drying machine | 1 | set | Model MR-TMH250 |
| 2 | User manual | 1 | copy | Paper document |
| 3 | Warranty card | 1 | copy | Paper document |
| 4 | Film applicator | 1 | set | Standard |
| 5 | Push rod | 1 | piece | Standard |
| 6 | Waste tray | 1 | piece | Standard |
| 7 | Power cord | 1 | piece | Standard |
| 8 | Allen wrench set | 1 | set | Standard |
✅ Operating Procedure
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Place the substrate on the vacuum plate, turn on the power, start the vacuum pump, and fix the substrate onto the vacuum plate.
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Place the film applicator on the substrate and add slurry.
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Turn on the coating program; the film applicator and push rod will move automatically to perform uniform coating.
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After coating is complete, cover the heating chamber, set the heating temperature and time, and start the heating and drying process.
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Once drying is finished, open the heating cover, remove the coated substrate, and reset the equipment for the next use.
✅ Maintenance and Precautions
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Before each operation, use a soft cloth dipped in alcohol to carefully clean the film applicator and substrate holder to keep them clean.
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When using the applicator and micro-adjustment parts, avoid excessive force; adjust carefully to ensure even pressure on both sides.
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Regularly check and tighten all screws, fasteners, and rotating parts to prevent loosening, damage, or accidents affecting product quality.
