Fully Automatic Tabless Battery Cell Forming Machine（XN-XZY-60）

Product Introduction

This machine is mainly used for cell forming and correction of batteries and supercapacitor cells. It performs press-forming of tabless electrode ends, facilitating subsequent laser welding of current collectors. The process ensures that aluminum foil materials form uniform and well-defined inward folds, delivering excellent forming consistency and quality.

Product Features

Adopts a four-position forming process to create uniform inward folds in aluminum foil, enabling tabless cell structures and improved material consistency.
Integrated product dimension inspection function for screening qualified products.
Optional on-load resistance testing with configurable measurement range to detect and reject non-conforming cells.
Model parameters and length adjustments are displayed via optical scale measurement, enabling precise and intuitive adjustment.
PLC control with HMI interface for simple and intuitive operation.
High-precision mold design ensures accurate and stable cell forming.
Industrial exterior design with aluminum enclosure, offering a clean appearance and easy operation.
Supports multiple automatic operation modes to adapt to various production scenarios.

Main Specifications

Applicable Products: 60-type battery and supercapacitor cells (cell diameter approx. 57 mm), length 50–204 mm, customizable
Forming Speed: Adjustable
Holding Time: Adjustable
Slide (Press) Maximum Stroke: 20 mm
Length Positioning Accuracy: ±0.03 mm
Overall Forming Length Tolerance: ±0.1 mm
Tooling Service Life: ≥5 million cycles under normal operation
Control System: PLC process control
Production Capacity: ≥3 PPM
Yield Rate: 98%
Power Supply: Configurable according to local electrical standards
Air Supply Pressure: 0.5–0.7 MPa
Air Consumption: 0.5 m³/min
Power Consumption: 750 W
Overall Dimensions: Approx. L1600 × W1080 × H1750 mm
Net Weight: 450 kg