Ultrasonic Spot Welder XN-UMW-2000

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Product Introduction

The RSC-UMW-2000 Ultrasonic Spot Welder is designed for metal welding applications in battery tab welding, foil welding, and thin metal joining processes. Featuring a compact structure, user-friendly operation, and stable performance, it provides reliable ultrasonic welding without the need for flux, additives, or pre-treatment. The system is well-suited for laboratory research, pilot production, and precision manufacturing.

Product Features

Touch-screen interface for intuitive operation, with automatic frequency tracking
Flux-free welding process; ultrasonic vibration removes surface contamination and oxide layers naturally
No pre-treatment required; welding can be completed without solder or chemical additives
High welding efficiency with short welding cycle time (typically 0.1–2.5 seconds per weld)
Low heat input; welding temperature remains well below the metal melting point, preserving material properties
Excellent electrical conductivity after welding with low contact resistance
Strong and consistent weld strength with good repeatability
Low noise, low vibration, easy operation, and minimal maintenance
Safe operation without smoke, sparks, or harmful emissions

Main Specifications

Item Specification
Applicable Materials Copper foil / Aluminum foil
Power Supply Configured according to local electrical standards
Operating Air Pressure 0.5 – 0.7 MPa
Ultrasonic Frequency 20 kHz (automatic frequency tracking)
Output Power 2000 W (adjustable)
Welding Time 0 – 15 s
Max. Weld Spot Size ≤ 5 mm
Welding Layers Up to 5–40 layers
Drive Mode Pneumatic
Welding Material (Cathode) Aluminum foil, 0.015 – 0.020 mm
Welding Material (Anode) Copper foil, 0.009 – 0.012 mm
Welding Material (Busbar) Copper foil, 0.1 – 0.2 mm
Control Unit Dimensions Approx. L360 × W200 × H480 mm
Welding Head Dimensions Approx. L460 × W200 × H270 mm
Weight Approx. 60 kg