Hot-press micro short circuit tester XN-HATE-200

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Battery Micro Short-Circuit Tester (High-Pressure Impact Type)

I. Product Introduction

This equipment is designed based on the high-pressure impact principle to perform micro short-circuit testing on pouch battery electrodes.

The insulation level and internal short-circuit condition of battery electrodes are evaluated by measuring leakage current and insulation resistance. The system integrates temperature control, pressure application, and insulation resistance testing into one device.

The equipment features simple operation and convenient use, and can be applied to forming and short-circuit testing of lithium-ion battery cells and finished batteries. It is suitable for lithium battery manufacturers, research institutes, and laboratory testing environments.

II. Main Features

  • Precise pressure control
    Proportional valve control with pressure sensor feedback enables accurate pressure adjustment and real-time pressure display.

  • Integrated hot-press forming
    Hot-press forming of both battery cells and finished batteries can be performed during testing to ensure a flat and uniform appearance.

  • Multiple testing modes
    Supports both manual testing mode and automatic testing mode.

  • High-precision insulation resistance testing
    Detects micro short circuits in battery cells and evaluates battery safety performance.

  • Combined thermal and pressure testing
    Short-circuit testing can be conducted under controlled heating and pressure conditions.

  • Accurate temperature control
    The working platform temperature can be adjusted through the temperature controller panel. Current and set temperatures are displayed on the LCD screen.

  • Adjustable working pressure
    The pressure of the upper and lower platforms can be adjusted through a pressure regulating valve.

  • Safety protection system
    Equipped with a light curtain safety protection device.

  • Flexible parameter settings
    Hot-press time, temperature, and pressure are fully adjustable.

III. Technical Parameters

Parameter Specification
Output voltage DC 0 – 500 V adjustable
Measurable leakage current Up to 50 μA
Measurable resistance Up to 199 MΩ
Maximum test pressure 900 ± 5 kg
Maximum heating temperature 120 ℃ ± 2.5 ℃
Test stroke 0 – 70 mm (battery thickness < 65 mm)
Hot-press area 200 × 200 mm
Pressing plate material H62
Plate precision Parallelism of upper and lower plates ≤ 40 μm
Applicable battery size ≤ L200 × W200 × H65 mm
Air supply pressure 0.5 – 0.8 MPa
Power supply AC 110V / 220V ±10% 50 Hz
Power consumption 1.5 kW
Equipment dimensions 450 × 450 × 900 mm
Equipment weight Approx. 119 kg

IV. Main Electrical & Standard Component Brands

Component Brand
PLC Inovance
Temperature controller Autonics (Korea)
Intermediate relay IDEC (Japan)
Solid state relay Fotek (Taiwan)
Switch button IDEC (Japan)
Power supply Mean Well (Taiwan)
AC contactor CHINT
Circuit breaker CHINT
Cylinder Airtac
Solenoid valve Airtac
Pneumatic fittings Airtac
Linear bearing MYT
Heating tube Linzhi
Light curtain DeepVision
Tester Hopu

V. Maintenance Method

  • Frequently wipe the equipment with a soft cloth soaked in alcohol to keep it clean.

  • Lubricate the moving parts regularly to ensure smooth operation.

  • If the equipment is not used for a long period, clean moving components and apply anti-rust oil for protection.

  • Regularly inspect screws, nuts, pins, and other fasteners to prevent loosening and avoid equipment failure.

VI. Safety Precautions

  • During operation, it is strictly prohibited to place hands or any body part inside moving parts or hazardous areas.

  • Only one operator should operate the equipment at a time to avoid accidental injury.

  • Unauthorized personnel are not allowed to disassemble the equipment.