Adjustable Film Applicator XN-FAT-100 – 0–3500 μm Range, 100 mm Width, 10 μm Resolution | Xnergy

Name: XN-FAT-100 Adjustable Film Applicator

Equipment Type: Laboratory Adjustable Film Applicator with Micrometer Adjustment

Product Code: XN-FAT-100

Product Introduction:

The XN-FAT-100 Adjustable Film Applicator is widely used in coating research, including battery electrode coatings, ceramic coatings, crystal coatings, and special functional thin films. The applicator enables precise control of wet film thickness and is suitable for laboratory-scale material development and process optimization.

Product Features:

• Wide adjustable coating thickness range for flexible experimental requirements
• High-precision micrometer adjustment enables accurate and repeatable thickness control
• Constructed from corrosion-resistant materials for long service life and compatibility with various coating formulations
• Compact and robust structure with refined industrial design
• Easy to operate and suitable for benchtop laboratory use

Main Specifications:

Values measured by Xnergy. Typical values for reference; not guaranteed unless otherwise specified.

Application Areas:

• Battery electrode coatings — wet film thickness control for laboratory cell development
• Ceramic coatings — functional ceramic film preparation
• Crystal coatings
• Special functional thin films
• Laboratory-scale material development and process optimization

Recommended Operating Procedure:

1. Clean the applicator blade and adjustment surfaces with appropriate solvent (water or isopropyl alcohol, depending on the slurry system used) before each use; dry thoroughly. 2. Use the twin micrometer adjustment screws to set the target wet film thickness within 0–3500 μm range, using the 10 μm adjustment resolution for precise control. Ensure both micrometers are set to the same height for uniform film thickness across the 100 mm coating width. 3. Place the substrate (foil, membrane, or other sheet-type material) on a flat, clean surface or on the vacuum coating plate of an automatic film coater. 4. Position the applicator on the substrate at the starting edge. 5. Load the coating slurry in front of the applicator blade. 6. Draw the applicator across the substrate at a steady, controlled speed to produce the wet film. 7. Allow the coated film to flow out and self-level if required by the slurry rheology, then transfer the substrate for downstream drying. 8. After each run, clean the applicator with appropriate solvent and dry thoroughly before storage to prevent buildup of residual slurry.

Packaging & Storage:

The XN-FAT-100 ships fully assembled with the applicator body, twin micrometer adjustment screws, and adjustable blade mechanism. Store on a clean laboratory bench or in a protective case in a dry environment, away from heat sources, direct sunlight, and corrosive atmospheres. After each use, clean the applicator thoroughly with appropriate solvent and dry before storage. Inspect the micrometer adjustment screws and blade edge periodically for wear or contamination.

Safety:

For research and industrial laboratory use only. Always wear appropriate PPE (safety glasses, chemical-resistant gloves, lab coat) when handling slurries, solvents, and coated substrates. When working with NMP-based slurries or other regulated solvents, operate in a well-ventilated fume hood and follow local regulations on solvent use and recovery. Handle the applicator carefully — the precision blade edge can be damaged by impact or improper cleaning, affecting future film thickness uniformity. Refer to the included user manual for complete safety and operating instructions.

Note: Specifications listed above are typical and for reference only. Actual performance depends on the specific slurry chemistry, substrate type, applicator drawing speed, and ambient operating conditions — consult published literature and our technical team for guidance on specific coating protocols. The XN-FAT-100 is a manual film applicator without an integrated drive system; for automated coating workflows, see the XN-VC-300 Automatic Film Coater or the XN-VCH-300 Automatic Film Coater with Integrated Drying System. For researchers exploring complete lithium-ion battery electrode preparation workflows, see also Xnergy’s related products: Planetary Vacuum Mixer for Mixing Electrode Powders, Three-Door Vacuum Drying Oven (XN-DVO-3), and the full Coating equipment category, Drying equipment category, Calendaring equipment category, and Slitting & Die Cutting equipment category. For complete electrode formulation systems, see also Cathode Materials, Anode Materials, Binders, and Current Collectors.