Guide · Battery Materials

Semi-Solid-State Batteries: The 2026 Guide

Everyone is waiting for the full solid-state battery. Meanwhile, its pragmatic cousin has quietly started shipping. Semi-solid-state (or quasi-solid) batteries keep just a little liquid to stay manufacturable, while capturing much of solid-state’s safety and energy upside — and they’re already in cars today.

This guide explains what a semi-solid-state battery is, why it’s the bridge the industry can build right now, who’s shipping it in 2026, and how it stacks up against both liquid lithium-ion and full solid-state.

What is a semi-solid-state battery?

A semi-solid-state battery — also called quasi-solid or hybrid — replaces most, but not all, of the liquid electrolyte in a lithium-ion cell with a gel or gel-polymer electrolyte. Think of it as one point on a spectrum, not a category of its own.

Electrolyte spectrum from liquid lithium-ion, to semi-solid gel (the pragmatic bridge, shipping now), to full solid-state
Semi-solid keeps a little liquid to stay manufacturable while gaining much of solid-state’s safety.

At one end sits today’s liquid lithium-ion — mature but flammable. At the other sits full solid-state — safe and dense, but hard to manufacture. Semi-solid sits deliberately in the middle.

Why semi-solid-state matters now

Its whole appeal is pragmatism:

  • Manufacturable today. Semi-solid cells can be made on adapted lithium-ion lines, avoiding the brand-new factories that full solid-state demands. That’s why they ship years ahead of it.
  • Safer than liquid. Less liquid means a less flammable, less leak-prone cell — a real step up in abuse tolerance.
  • Higher energy. A gel electrolyte can support high-nickel cathodes and even lithium-metal anodes, pushing energy density well above standard lithium-ion.
  • A genuine bridge. It lets makers deliver most of the benefit now, and migrate toward fully solid designs later.

The trade-offs

Semi-solid is a compromise, and honest engineering names the costs:

  • Still some liquid. It isn’t inherently non-flammable the way a fully solid cell aims to be.
  • Partial gains. Energy density and safety improve, but don’t reach solid-state’s ceiling.
  • Loose terminology. “Semi-solid,” “quasi-solid,” and even “solid-state” get used interchangeably in marketing — read the actual electrolyte spec, not the label.

Who’s shipping semi-solid-state in 2026

Unlike full solid-state, semi-solid is already in real products:

  • WeLion — supplied the semi-solid cells behind premium NIO long-range packs, one of the first mainstream automotive uses.
  • Factorial Energy — its FEST semi-solid technology, with Mercedes-Benz, Stellantis and Hyundai backing.
  • CATL — the “condensed” battery, a semi-solid design targeting very high energy density for aviation and premium EVs.
  • Ganfeng, Farasis and others — several Chinese makers are scaling semi-solid and quasi-solid lines.

For the full field, including full solid-state, see our roundup of solid-state battery companies.

Semi-solid vs solid-state vs liquid

Attribute Liquid Li-ion Semi-Solid Solid-State
Electrolyte Liquid Gel / reduced liquid Solid
Flammability Higher Lower Lowest
Energy density Baseline Higher Highest (target)
Manufacturability Mature Adapted Li-ion lines New processes
2026 status Mass-market Limited / premium (shipping) Pilot / pre-commercial

The strategic read: semi-solid is what the industry can deliver now, and a stepping stone toward the fully solid cell it wants to deliver eventually.

How to build and test semi-solid cells

Because semi-solid runs close to conventional cell processes, it’s an accessible way for a lab to move beyond liquid electrolytes. The practical path centers on the gel or quasi-solid electrolyte and its interfaces — often paired with a high-nickel cathode or a lithium-metal anode. See our work on a gel-electrolyte anode for quasi-solid-state lithium-metal batteries, and the fundamentals of how electrolytes work.

Xnergy supplies the materials to explore this middle ground — gel and solid electrolytes, cathodes, and lithium-metal or silicon anodes, plus cell prototyping — so you can test a semi-solid design without rebuilding your line. Browse our battery materials to start.

Frequently asked questions

What is a semi-solid-state battery?

A battery that uses a gel or gel-polymer electrolyte with much less liquid than conventional lithium-ion, but not zero. It sits between liquid lithium-ion and full solid-state, gaining much of solid-state’s safety while staying manufacturable.

What is the difference between semi-solid and solid-state?

A full solid-state cell has no liquid at all; a semi-solid cell keeps a small amount of liquid or gel — easier to make and available sooner, but with somewhat less of solid-state’s safety and energy ceiling.

Are semi-solid-state batteries available now?

Yes. Unlike full solid-state, semi-solid cells are already in limited commercial use, notably in premium EVs such as certain NIO models using WeLion cells.

Who makes semi-solid-state batteries?

WeLion (with NIO), Factorial Energy, CATL (its condensed battery), and Chinese makers like Ganfeng and Farasis are among the most active.

Are semi-solid-state batteries safer?

Generally yes versus liquid lithium-ion — less flammable and less leak-prone — though not as inherently safe as a fully solid cell.

Is semi-solid-state just marketing?

The term is used loosely, so read specs carefully — but the technology is real and shipping. It’s a genuine engineering bridge, not a finished solid-state battery.

About the author

Written by the Xnergy technical team. Xnergy is a US-based battery-materials and cell-development company; our engineers have backgrounds at Panasonic, ATL, CATL, and BYD, and we work across materials supply, cell prototyping, and pilot manufacturing.

Source with Xnergy

Exploring semi-solid or solid electrolytes?

Xnergy supplies gel and solid electrolytes, matched cathodes and anodes, and cell prototyping from a US-based team — so you can test the middle ground without rebuilding your line.

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